The modern packaging industry is a complex system of high-speed production lines, intricate machinery, and the constant need for consistency and efficiency. At the center of this operation, utilising various fluids is a fundamental yet demanding task. From adhesives that secure packages to the products being filled inside, as well as holding producing corrugated cardboard and holding it together, the successful transfer of these materials is a key factor in a production line's success.

As a leading diaphragm pump manufacturer, Ovell Pump recognises these challenges and fortunately, you can count on us to provide you with advanced and reliable solutions. We offer pneumatic diaphragm pump specifically designed to handle the diverse and often difficult fluid transfer requirements of packaging facilities, ensuring reliability, precision, and product integrity.

The packaging sector is defined by its diverse needs. A single facility might require a pump for a thick, viscous adhesive and another for a delicate, shear-sensitive liquid. However, conventional pumps often struggle to meet these varied demands, leading to costly downtime and maintenance issues. With Ovell Pump's industrial diaphragm pumps, we can ensure that these demands are met, from bulk material transfer to precise, final dispensing.

Overcoming Industry-Specific Challenges

The packaging industry presents a unique set of challenges for fluid management, which demand specific pumping solutions.

• ‍Handling High-Viscosity Fluids: Many materials essential for packaging, such as glues, inks, and coatings, are highly viscous. Pumping these thick substances can be difficult as they can cause premature wear on pump components and lead to blockages. For instance, the transfer of corn-starch glue in corrugated cardboard production, with its adhesive characteristics, can cause it to harden within a pump when exposed to air, damaging seals and bushings. In such cases, you can rely on Ovell diaphragm pump designs as they are specifically suited to handle such challenging liquids, providing a smooth, reliable flow that minimises stress on the system.‍
• Preventing Product Damage: In applications involving delicate or shear-sensitive liquids, such as certain food products or cosmetic creams, a pump's action can be critical. Aggressive pumping can alter a product's texture, quality, or chemical composition which is why Ovell's gentle, low-shear operation of an air operated diaphragm pumps make for an ideal choice as they ensure that these products are transferred without degradation, preserving their integrity and market value.‍
• Ensuring Precision and Consistency: Whether filling a bottle or applying a precise amount of adhesive, accuracy is paramount. Inconsistent fluid delivery can lead to product waste, packaging errors, and a poor-quality final product. Modern packaging lines demand pumps with repeatable accuracy to maintain efficiency and meet stringent quality control standards. This is particularly crucial for our diaphragm metering pump models.‍
• Maintaining Hygiene Standards: For food, beverage, and pharmaceutical packaging, hygiene is mandatory. Pumps must be designed with materials that are easy to clean, can withstand contamination, and meet regulatory standards. A sealless design that prevents fluid from contacting the pump's internal mechanics is a key advantage.

What Makes Our Diaphragm Pumps The Perfect Choice

Ovell's diverse pump range provides tailored solutions for each critical phase of the packaging process.

• ‍Adhesive and Glue Transfer: For applications like corrugated cardboard manufacturing, where pumping corn-starch glue is essential, a robust pneumatic diaphragm pump is a necessity. Its ability to handle highly viscous, solid-laden fluids without clogging or damage makes it a reliable choice for transferring the finished glue from a storage tank to the gluing machines. These pumps can also be used for circulating the glue to prevent it from settling, ensuring a consistent and effective bond.‍
• Precise Filling and Dosing: In a high-speed production environment, the accuracy of filling machines is critical. This is where an electric diaphragm pump or an electric double diaphragm pump shines. These pumps offer precise control over flow rates and volume, ensuring each container is filled with the exact amount of product. The repeatable accuracy of an air operated double diaphragm pump also minimises product waste and reduces costly overfilling. This capability is vital for expensive products like cosmetics or pharmaceuticals, where every milliliter counts.‍
• Ink and Coating Circulation: In printing and coating applications, pumps are used to circulate inks, varnishes, and lacquers. A chemical diaphragm pump is an ideal solution for these tasks, as it can handle a wide variety of chemical compositions without corrosion. The pump's design ensures a continuous, even flow, preventing ink from settling and ensuring a uniform finish on every package. For larger-scale operations, a 2 inch diaphragm pump can be used to meet higher flow rate demands efficiently.‍
• Pneumatic Powder Transfer: While most packaging is about liquids, some products are packaged as powders, such as food additives or pharmaceutical compounds. Ovell's pneumatic powder diaphragm pumps provide a clean, dust-free method for transferring these powders from bulk containers to the packaging machine. This prevents airborne contamination, ensures a safer working environment, and preserves the purity of the final product.

The Advantage of Ovell’s Diaphragm Pump Technology

Ovell's reputation as a trusted diaphragm pump manufacturer is built on specific product features that provide significant advantages to the packaging industry.

• ‍Seal-less Design: Our pumps use a diaphragm to separate the fluid from the internal mechanics. This design ensures there are no seals to wear out or leak, eliminating the risk of product contamination and reducing the need for maintenance. This is a critical factor for hygiene and reliability in a 24/7 production environment. Further, this keeps fluid contained while keeping out air, which can cause the fluid, like glue for example, to harden. ‍
• Versatility: One of the greatest benefits of our pumps is their ability to handle a wide range of fluid types, viscosities, and temperatures. This versatility means a single pump can often be used for multiple applications, reducing equipment costs and simplifying inventory. Whether a facility needs an air powered diaphragm pump for bulk transfer or a specialised diaphragm metering pump for precision dosing, Ovell provides a comprehensive solution.‍
• Durability and Reliability: Packaging lines operate under demanding conditions. Ovell's industrial diaphragm pumps are built with robust materials to withstand abrasive and corrosive fluids, ensuring a long operational life. This reliability is key to minimising unplanned downtime, a primary concern for any production manager.‍
• Energy Efficiency: Our pumps are engineered to be highly efficient, reducing energy consumption and lowering operational costs. This commitment to efficiency benefits a company’s bottom line and supports its sustainability goals.

Efficiency in the Packaging Industry

The packaging industry is constantly evolving, with new materials, processes, and consumer demands emerging all the time. The fluid transfer equipment at the heart of these operations must be equally adaptable and reliable. Thankfully, Ovell's extensive experience as a diaphragm pump manufacturer ensures reliable and efficient solutions that not only meet today's needs but are also ready for tomorrow's challenges.

From handling difficult, viscous adhesives to ensuring the hygienic and precise filling of products, Ovell’s pumps are an indispensable part of the modern packaging production line. By offering a range of pumps, including the versatile double diaphragm pump and the precision-focused diaphragm metering pump, Ovell helps companies improve efficiency, reduce waste, and uphold the highest standards of quality and safety. We are more than just a supplier; we are a partner in packaging excellence.

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